What To Know
- Using a brush or roller, apply a thin, even coat of resurfacer to the entire surface.
- If desired, you can apply a coat of heat-resistant paint to the resurfaced surface for added protection and a more polished look.
- Apply a thin layer of oil to the resurfaced surface and heat the grill to high for 30 minutes.
Are you tired of your rusty, uneven flat top grill ruining your summer cookouts? Don’t despair! Resurfacing your grill is a simple and cost-effective way to restore it to its former glory. In this comprehensive guide, we’ll walk you through the entire resurfacing process, from preparation to the final seasoning.
Materials You’ll Need:
- Flat top grill cleaner
- Degreaser
- Wire brush
- Sandpaper (80-grit and 120-grit)
- Orbital sander or sanding block
- Grill resurfacer
- Heat-resistant paint (optional)
- Grill brush or scraper
Step-by-Step Resurfacing Guide:
1. Preparation:
- Clean the grill: Remove any food residue or grease with a flat top grill cleaner and degreaser.
- Disassemble the grill: Remove the cooking surface, grates, and any other removable parts.
2. Stripping the Old Surface:
- Wire brush: Use a wire brush to remove any loose rust or debris.
- Sanding: Sand the entire surface with 80-grit sandpaper to remove the old coating.
- Smoothing: Once the old coating is removed, sand the surface with 120-grit sandpaper to smooth it out.
3. Applying the Resurfacer:
- Stir the resurfacer: Thoroughly stir the grill resurfacer to ensure even consistency.
- Apply the first coat: Using a brush or roller, apply a thin, even coat of resurfacer to the entire surface.
- Let dry: Allow the first coat to dry completely according to the manufacturer’s instructions.
4. Applying the Second Coat:
- Sand lightly: Once the first coat is dry, lightly sand it with 120-grit sandpaper to smooth any rough edges.
- Apply the second coat: Apply a second coat of resurfacer in the same manner as the first coat.
- Let dry: Let the second coat dry completely.
5. Painting (Optional):
- Apply heat-resistant paint: If desired, you can apply a coat of heat-resistant paint to the resurfaced surface for added protection and a more polished look.
- Let cure: Allow the paint to cure completely according to the manufacturer’s instructions.
6. Reassembly and Seasoning:
- Reassemble the grill: Reinstall the cooking surface, grates, and any other parts you removed.
- Season the grill: Apply a thin layer of oil to the resurfaced surface and heat the grill to high for 30 minutes. This will help protect the surface and prevent food from sticking.
7. Maintenance:
- Regular cleaning: After each use, clean the grill with a grill brush or scraper to remove food residue.
- Occasional resurfacing: Depending on how often you use the grill, you may need to resurface it every few years to maintain its performance.
Tips for Resurfacing Success:
- Use a high-quality grill resurfacer designed for flat top grills.
- Allow ample drying time between coats to ensure proper adhesion.
- Wear gloves and a mask during the sanding and resurfacing process.
- If you’re not comfortable resurfacing the grill yourself, consider hiring a professional.
Wrapping Up:
Resurfacing your flat top grill is a rewarding project that can extend its lifespan and improve its performance. By following these steps and using the right materials, you can restore your grill to its former glory and enjoy delicious grilled meals for years to come.
Answers to Your Questions
Q: How often should I resurface my flat top grill?
A: The frequency depends on how often you use it, but generally, every few years is sufficient.
Q: Can I use regular paint to resurface my grill?
A: No, regular paint is not heat-resistant and will burn off. Use specifically designed grill resurfacer or heat-resistant paint.
Q: What type of oil should I use to season my grill after resurfacing?
A: Use a high smoke point oil such as canola oil, vegetable oil, or coconut oil.
